BOM Comparison Tool

The BOM Comparison tool, located on the QA/Model Utility menu, reads a generic Bill of Materials (BOM) file and provides an interface to manipulate data in the BOM and its corresponding FE model.

A BOM is often used as the master document for model meshing, assembly, property assignments, model comparison, and updates between design iterations as well as other CAE activities. Since users in different design and analysis groups use BOM information, the formats and content of the BOM can vary. One BOM may contain more data than another BOM for the same program. BOMs usually use Microsoft Excel® format (CSV format) or XML format. The Engineering Solutions BOM Comparison tool focuses primarily on the Excel format.

The BOM reader includes the following abilities:

Reads a generic BOM file of CSV format (comma separated values file)
Provides a GUI to manipulate data in the BOM and the corresponding FE model
Provides an option to update attributes in the FE model based on the data available in the BOM
Provides an option to complete the existing BOM based on the data available from the model
Filters out all vague information present in the BOM and provides a feature to edit the vague information into a valid data and move it back to the BOM
Provides a functionality to export a new BOM file

Note: The BOM Comparison Tool only applies to the Nastran, LS-DYNA, Radioss and Abaqus user profiles.

BOM Comparison Tool GUI

The BOM Comparison Tool’s GUI consists of seven sections, as shown below:

Table 1.
Function	Description
Control section	Contains menu items and buttons to perform various operations. This section controls most tool functions.
Tree section	Contains a tree structure displaying part names and IDs.
Master column	Contains master column selection.
BOM display section	This section contains a table to display BOM info as it is seen in the actual BOM file.
Metadata display section	Contains options for metadata management.
Failed records section	Displays failed records from a loaded BOM file.
Display filter section	Contains filtering options for displaying tree and table info; part of the tree section.

BOM Comparison Tool Control Section

This portion of the interface contains drop-down menus and the toolbar.

File menu

New: Create a new session.
Open: Browse for and load a new BOM file. Engineering Solutions checks for the standard headers Part Name, Part ID, Material, Material ID, and Gauge.; If all are found, details populate the relevant fields in the BOM comparison tool. If any are missing, you will be prompted to select the heading from the BOM file that corresponds to each standard header.
Show Failed: Display all the invalid records that the tool encounters while reading a BOM file in a table. Only valid records from a BOM file display in the BOM Display Section’s table. Invalid records can be edited to form valid data and can be moved to the BOM Display table.
Save and Export: Save and export the current information shown in the BOM Display section as a new BOM .csv file in a user selected location.
Exit: Close the BOM Comparison Tool.

Edit menu

Update Model: Update the model attributes to match the BOM.
Complete BOM: Sometimes the BOM doesn’t contain all of the data you want. If the corresponding model contains the missing data, you can complete the BOM data by querying the database and extracting the data. Use the Complete BOM operation to either complete an existing BOM, or generate a new BOM by querying the model in the current session.; This option opens a new window listing the items to be added to the BOM file. You can select additional items from a combo box, or type a new header into it and add them, or click an item already in the list and insert the new item just above it. You may also select items in the list and delete them from the file. Once you have added or deleted all necessary entries, click Continue to generate the new file.
Check Model: Checks the model against the BOM. This option switches the BOM Display Section to Comparison mode if it is currently in BOM View mode (see below).

View Mode

BOM View

Display section displays BOM info as it appears in the BOM file.

Compare View

Categorizes BOM information into four sections:

Match: components in BOM whose standard attributes match exactly with those in the model.
Different: components in BOM whose standard attributes differ from those in the model.
In_BOM_Only: components found in BOM but not in model.
In_Model_Only: components found in model but not in BOM.

Same function as File > Open.

Same function as File > Save and Export.

Same function as Edit > Update Model.

Same function as Edit > Complete BOM.

Same function as Edit > Check Model.

Same function as File > Show Failed.

BOM Comparison Tool Tree Section

When a BOM file is loaded into the tool, the tool identifies the part name and part id of all valid records. It then displays the part names, appended with part IDs, in brackets in the form of a tree structure located on the left side of the tool window. Each tree branch is associated with a row in the BOM display table containing all standard information for the part in the tree branch.

This section also includes selection and filtering controls, to affect which parts display in the tree and which parts are selected or deselected. Filter options are given for displaying only the desired part info in the tree and the associated data in the BOM display table.

You can enter a string in the combo box, select the desired header in the options menu, and press RETURN to display the desired information in the tree and BOM display table. The combo box remembers previously entered strings until you quit the tool, and can be used to filter the BOM info anytime in the session.

In addition, there are several filter buttons which are explained below:

Table 2.
Function	Description
(Select All)	Displays all the branches in the tree and the associated data in the BOM display table.
(Select None)	Switch off all the branches in the tree and delete all the data in the BOM display table.
(Reverse selection)	Switch on all the "off" branches in the tree and vice versa. Data associated with switched-on branches displays in the BOM display table.
(Show displayed)	Switch on only those branches in the tree, and associated data in the BOM display table, that correspond to the displayed parts in the model.

BOM Comparison Tool Master Column

The central top portion of the tool window contains the master column section. From this section, you can select the desired master column option.

The master column is the column in the BOM file whose attributes are considered as a key in comparison and validation operations. Only columns with three attributes can be used as master columns, such as columns containing part ID, part name and part number. The master column data is used as a key for the following operations:

Update model attributes as in BOM
Complete BOM by querying model
Check model against BOM

Three master column combinations between the BOM and the model are allowed. The tool queries the data in the model based on any one of these column combinations:

Compare Part Id in BOM with Part Id in model: The tool compares the attributes of a part in the BOM with the part in the model using part ID as the key.
Compare by Part Name in BOM with Part Name in model: The tool compares attributes of a part in the BOM with the part in the model using part name as the key.
Compare by Part Number in BOM with Part Name in model: The tool compares attributes of a part in the BOM with the part in the model using part number as the key.

BOM Comparison Tool BOM Display Section

BOM info displays in a table in the BOM display section, located in the center of the tool window just below the master column section. BOM info can be displayed in two different modes: BOM only and Comparison.

By default information displays in BOM Only view:

Use the toggle button located in the top-right portion of the GUI to switch to Comparison mode, which categorizes the BOM information into four categories:

Match: BOM components whose standard attributes exactly match those in the model
Different: BOM components whose standard attributes differ from those in the model
In_BOM_Only: Components found in the BOM but not in the model
In_Model_Only: Components found in the model but not in the BOM

Column 1 shows the category name with the number of parts falling under that category enclosed in brackets; remaining columns display the BOM info. In the Different category, mismatched attributes between BOM and the model are highlighted in light blue.

Right-click menu

Right-clicking on the table opens a menu of functions:

Display selected parts: Displays parts in the model corresponding to the selected rows in the BOM display table.
Display all parts: Display all the parts in the model.
Create metadata: Creates metadata of all the attributes of the parts in the model corresponding to the selected row in the table.
Update metadata: Updates metadata of all the attributes of the parts corresponding to the selected row in the table.
Delete metadata: Deletes metadata of all the attributes of the parts corresponding to the selected row in the table.
Delete: Deletes the selected row in the table.

BOM Comparison Tool Metadata Display Section

You can create, update and delete metadata using some of the menu items on the BOM display table. Metadata information contains all the attributes for a part in the model.

The metadata display section contains four display options in the form of a combo box. After selecting a row in the BOM Display table, use this combo box to select the type of information displayed in the metadata display table:

Table 3.
Item	Description
None	Clear the table if some data already exists.
Metadata related to BOM	Display BOM related metadata for the selected row in the BOM display table.
All metadata	Display all the metadata for the selected row in the BOM display table.
Differences between BOM/metadata	Display two rows of info in the metadata table. First row corresponds to BOM info, second row corresponds to metadata associated with the model.

BOM Comparison Tool Failed Records Section

When a BOM file is loaded, the tool checks for the validity of each standard attribute in a record. A record corresponds to one line of information in the BOM file.

The tool considers the following five terms as standard attributes:

Part Name
Part ID
Material
Material ID
Gauge

If at least one attribute is missing or repetitive, the whole record is considered invalid and will be stored out-of-sight. Click the Show failed menu item or corresponding button in the control section to see the failed records.

You have the option to edit each of those failed records to make them valid and move them to the BOM display table using the Move button.