FE Absorb Tool

Location: Connectors module

The FE absorb functionality is useful in creating connectors for legacy FE solver models, allowing you to convert between various realization types or use any other connector functionality.

The utility includes separate functions for absorbing welds, bonds and masses.

For welds, all FE entities that belong to the selected weld type (such as bar2, ACM, and so on) will be identified as spots.
For bonds, all FE entities that belong to the selected bond type (such as adhesive) will be identified as adhesives. The adhesive is represented by solids (hexas, pentas) with attached 1D elements.
Currently mass absorption works only for non structural masses organized via group definitions. One connector is absorbed per NSM group.

Once the appropriate FE is identified, the absorb function creates a new connector for each cluster and associates the existing FE entities as realization of the connector. The newly created connector also holds any relevant information about links.

Spot Options

Options accessed from the Spot tab.

Option	Action
FE configs	Select the type of FE realization (one or more entities) that needs to be converted to connectors. For example, rigid identifies all rigid elements in the model and creates connectors for each one of them. The FE config can be a simple type (weld, rigids, spring, and so on) or custom types defined in the FE config file (ACM, LS-DYNA MAT100, and so on). For custom types, the FE type can be chosen in an additional line.
Elem filter	Choose between selecting the displayed elements or a smaller selection from which you can identify and create connectors. All Check all elements to find any FE corresponding to the chosen FE config, and convert them to connectors. Select Select a portion of the model. In this case, the function searches only the selected elements to find the FE corresponding to the chosen FE config and converts them to connectors.
Elements	Select the elements from which the FE corresponding to the chosen FE config are determined and converted to connectors.
FE connectivity	Choose how the selected FE config is connected to the connecting parts (links). For many FE config types, this option is predetermined. But for some types of weld representations, multiple configurations of connectivity are valid. In such cases, you should select the type that is best for the model. For example, a Nastran CWELD element is a mesh-independent weld, which does not directly connect to the shell elements; depending on how it was generated, plot elements are sometimes used to connect the CWELD to the shells. In such situations, you should select option 2 - mesh independent (head), rather than option 3. Depending on the FE config selected, one or more connectivity types are valid. Mesh dependent Valid for weld elements that share nodal connectivity with the connecting shell parts. Mesh independent (head) Valid for weld elements that are mesh-independent (do not share nodal connectivity with the connecting shell parts) but are connected to the shell parts via secondary entities (plot elements, equations, and so on.) Mesh independent (projs) Valid for weld elements that are mesh independent (do not share nodal connectivity with the connecting shell parts) and are not connected to the shell parts in any way. Only their projections fall on the shell elements.
Combine in case of equivalent body nodes	FE Absorption logic enhancement while absorbing connectors if body is separated on both sides of the layer. Even if body has coincident nodes on both sides of a layer, instead of absorbing as multiple connectors, it is absorbed as one single connector.
Maximum link distance	Consider only connections in which the link distance is smaller than this value for absorption. Depending on the unit system used, it may be useful to increase or decrease the value. Very large values can affect performance.
Re-connect rule	While realizing the connector, HyperLife Weld Certification looks for link entities based on the re-connect rule. Tip: Useful in situations where the parts to be connected have been changed/replaced. use id Use the selected link entity’s IDs to re-connect. If the link entity is not currently in the model, the connector with this re-connect rule will search for entities with the same ID. use name Use the selected link entity’s names to re-connect. If the link entity is not currently in the model, connectors using this re-connect rule search for entities with the same name.
Move connectors to FE component	Save connector entities into the component of the mesh that they are linked to.
Save MCF	Export all of the connectors that have been created from FE to a master connection file. Enter a new file name, or click Open and select the file name for the master connection file. If this field is left blank, the master connection file is not created.
Absorb	Perform the FE absorb process. In this process, all of the entities that comprise an FE config are identified. A connector is created at each such location and all the FE entities are added to the realization of the connector. This process does not (re-)create or renumber any new FE entities; it simply takes the identified group of existing FE that forms a connector and marks it as the realization of the connector. For example, if you choose to absorb all the ACMs in a model, it identifies the hexa elements and the attached RBE3 elements; creates a new connector at the center of the hexa elements; then adds the hexa elements and all the RBE3 elements as the FE realization of the connector (marking the connector as realized/green). Note: The absorbed FE may not be the same as the ones realized by HyperLife Weld Certification; the absorbed FE behaves similar to the FE created within HyperLife Weld Certification as part of the connector realization. If you choose to unrealize that connector, or realize it with a new FE type, these absorbed FE are deleted.

Solid Seams and Areas Options

Options accessed from the Solid Seams and Areas tab.

Option	Action
Elem filter	Choose between selecting the displayed elements or a smaller selection from which you can identify and create connectors. Displayed Search the displayed elements to find the FE entities representing adhesives, and convert them to connectors. Select Select a portion of the model. In this case, the function searches only the selected elements to find the adhesive representations and convert them to connectors
Elements	Select the elements from which the FE corresponding to bonds are determined and converted to connectors.
Enhanced approach	The absorption of solid seams and area connectors can be performed on all elements in a model. In order to identify valid connector elements from such a selection, instead of identifying regular solid parts as connections, certain characteristics need to be true. Note: The pre-selection of valid connection elements helps to absorb connectors faster. Select this checkbox when some of the characteristics the tool is looking for might be too strict for certain connections, thus preventing them from being absorbed, even though they represent solid connections. The enhanced approach requires a pre-selection of only connection elements. The complete selection is treated as valid connection elements, and only connector creation and link detection is performed.
Seam	Absorb hexa adhesives and Penta (Mig) as seam connectors as long as they have a regular pattern. Regular means that the section does not change along the seam. If the hexa adhesive does not have a regular pattern, it might be absorbed as area connectors, if the check for area is marked. This will also happen for adhesives with regular patterns, if the seam checkbox is not marked. During absorption the element pattern, dimensions, and tolerance will be detected and stored on the connector.
With head only	Only consider solid connections with head elements for absorption. Tip: It is recommended that you use this option in case you have connections with heads, because it will lead to a better performance and a safer link detection. Clear this checkbox to also consider connections without head elements. Link detection will rely on projections.
Area	Absorb hexa adhesive with irregular patterns as area connectors as long as they have a clear number of coats. During absorption the number of coats and tolerance will be detected and stored on the connector.
Area connector mid-position	Position and absorb area connectors into the middle of the hexa adhesive realization. By default, this option is activated.
Consider single element cluster	Identify element clusters using certain rules during absorption. This approach finds plane solid (hexas, pentas) element constellations which are connected to 1D elements on two opposite sides. This option provides better control of the identification of adhesives. The general identification approach allows the creation of adhesive connectors even from single elements, if all other rules are observed. Normally these single elements should be absorbed into spots; this checkbox allows you to also absorb single elements into an adhesive connector. However, to prevent you from doing this by mistake, even when this option is selected, it only becomes activated if all of the selected 3D elements belong to a unique component.
With tie contact	Determine links by investigating tie contacts. Only entities that are part of a tie contact will be considered for links.
Group links	During absorption the top and bottom side of the solid connection is identified. Combine all found links connected to the top side of the solid connection into one group link and combine all found links connected to the bottom side into a second group link. When realizing a connector that is defined with group links it is guaranteed that at each test point valid projections for both group links have to be found in order to have a successful connection. That behavior encourages more reproducible results.
Maximum link distance =	Consider only connections in which the link distance is smaller than this value for absorption. Depending on the unit system used, it may be useful to increase or decrease the value. Very large values can affect performance.
Re-connect rule	While realizing the connector, HyperLife Weld Certification looks for link entities based on the re-connect rule. Tip: Useful in situations where the parts to be connected have been changed/replaced. use id Use the selected link entity’s IDs to re-connect. If the link entity is not currently in the model, the connector with this re-connect rule will search for entities with the same ID. use name Use the selected link entity’s names to re-connect. If the link entity is not currently in the model, connectors using this re-connect rule search for entities with the same name.
Move connectors to FE component	Save connector entities into the component of the mesh that they are linked to.
Save MCF	Export all of the connectors that have been created from FE to a master connection file. Enter a new file name, or click Open and select the file name for the master connection file. If this field is left blank, the master connection file is not created.
Absorb	Perform the FE absorb process. In this process, all of the entities that comprise an FE config are identified. A connector is created at each such location and all the FE entities are added to the realization of the connector. This process does not (re-)create or renumber any new FE entities; it simply takes the identified group of existing FE that forms a connector and marks it as the realization of the connector. Note: The absorbed FE may not be the same as the ones realized by HyperLife Weld Certification; the absorbed FE behaves similar to the FE created within HyperLife Weld Certification as part of the connector realization. If you choose to unrealize that connector, or realize it with a new FE type, these absorbed FE are deleted.

Apply Mass Options

Options accessed from the Apply Mass tab.

Option	Action
Group filter	Choose between selecting the all groups or a smaller selection from which you can identify and create connectors. All Search all groups to find the groups defining non-structural masses. These groups get references to the appropriate connectors during absorption. The properties or elements referenced in the groups will become component or element links on the connector. Select Select certain groups in the model. In this case, the function searches only through the selected groups to find the groups defining non structural masses. These groups get references to the appropriate connectors during absorption. The properties or elements referenced in the groups will become component or element links on the connector.
Groups	Select groups.
NSM entity type	The connector created during NSM absorption gets a NSM entity type attribute. It is written into the connector and is considered during the next realization. It also influences the state of the absorbed connector (see below). Upon creation of nsm connectors, the FE data (nsm group entity) is realized and a new component (CE_Mass_inc_<include name>) is created inside the current include. The newly created connectors will reside in this new component. Each include is meant to host its own CE_Mass_inc_<include name> component. A warning will display if the component name already exists in a different include. This helps ensure that unrealizing and rerealizing nsm connectors will keep the FE data in its original include. The absorption routine always looks for elements which exclusively reference to the same property (directly or indirectly) and can be combined into one or more component links. If this is not possible, the single elements are linked in the connector individually. Thus, the links created during the absorption look the same independent of the settings for the NSM entity type attribute. Select an attribute to set to the absorbed connectors. elements Absorption creates a realized (green) connector for each NSM group. A later re-realization creates element based NSMs. Note: Even if the NSM group was defined based on properties before, the new realized NSM group will be element-based. property Absorption creates a connector for each NSM group. Most models, especially in the automotive industry, are organized in such a way that there is a one-to-one relationship between a property and a component. If this is the case the absorption with exclusively component-based links, and the re-realization into property based NSM groups, will not be a problem. if not possible When it is not possible to identify exclusive properties for a clear re-realization as property-based NSM groups, select a sub-attribute to decide how to proceed with the absorbed connectors. Elements Absorption creates a realized (green) connector for NSM groups which cannot clearly be defined with properties. A later re-realization creates element-based NSM groups. Fail connector Absorption creates a failed (red) connector for NSM groups which cannot clearly be defined with properties. Note: After a sufficient reorganization of the properties a successful re-realization as property-based NSM groups might be possible.
Re-connect rule	While realizing the connector, HyperLife Weld Certification looks for link entities based on the re-connect rule. Tip: This option is useful in situations where the parts to be connected have been changed/replaced. none No re-connect rule is defined. If the link entity is not currently in the model, the connector with this re-connect rule will fail to realize. If no re-connect rule is defined for a link, this link disappears from the connector when the linked entity is deleted. use id Use the selected link entity’s IDs to re-connect. If the link entity is not currently in the model, the connector with this re-connect rule will search for entities with the same ID. use name Use the selected link entity’s names to re-connect. If the link entity is not currently in the model, connectors using this re-connect rule search for entities with the same name.
Save MCF	Export all of the connectors that have been created from FE to a master connection file. Enter a new file name, or click Open and select the file name for the master connection file. If this field is left blank, the master connection file is not created.
Absorb	Perform the FE absorb process. In this process all selected non structural mass groups are identified and a mass connector is created for each of these groups. The group is then referenced to the appropriate connector. The connector position is in the middle of a virtual box surrounding all referenced group elements. This process does not (re-)create or renumber any new FE entities; it simply marks groups as realizations of connectors. Note: The absorbed non structural mass may not be the same as the ones realized by HyperLife Weld Certification. This strongly depends on the defined NSM entity type attribute. If you choose to unrealize that connector, the referenced group is deleted.