What's New

New Features

A, B, C, and D State Matrices in OML Format

MotionSolve can create state space matrices in the OpenMatrix Language (OML) format. You can directly load these matrices into Compose and Activate for further analysis.

Kinetic and Strain Energy for Flexible Bodies

MotionSolve can calculate the kinetic/strain energies and dissipative power for flexible bodies that are defined using Component Mode Synthesis (CMS).

Modal Energy Distribution

MotionSolve can write an HTML file with the modal energy distributions. The HTML file aids in understanding how the energies are distributed across the different mode shapes.

Enhancements

PINSUB and POUTSUB

PINSUB and POUTSUB are available as Python sub-routines.

Known Issues

• Linear Analysis reports 0Hz for frequency dependent bushings.
• Linear Analysis fails with NLFE bodies.
• Linear Analysis fails if the mass of a body is 0.
• GCON and PFORCE are not supported for Linear Analysis.
• Only 1 linear analysis at a time can be performed.
• Linear analysis needs to be the last simulation step in a sequence.

Resolved Issues

• Eigenmodes were not displayed correctly in HyperView for some models.
• Linear Analysis with tire models sometimes caused a software crash.

Enhancements

3D Meshed Contact

The 3D meshed contact algorithm has been enhanced with an additional optional node-based method for computing the contact kinematics. This feature calculates the normal forces on the nodes of the surface mesh, instead of the center of the mesh triangles. The node-centric contact feature provides improved accuracy, particularly in situations where large penetration occurs due to sharp edges in contact.

Figure 1. Extreme contact penetration example. (Left) Contact Forces acting on element center. (Right) New node-based contact feature with reaction forces acting on nodes. Note that at the edge on the lower left of the green box, the contact force is inclined as expected.

Cylinder in Cylinder Contact

The contact model in MotionSolve allows the contact between a cylinder inside another cylinder to be calculated analytically using the is_material_inside flag. Also, cylinder inside cylinder is supported for open and capped cylinders (inside and outside). The analytical contact formulation has advantages in terms of speed and accuracy compared to the mesh-based contact calculation.

Figure 2. Cylinder in cylinder contact. (Left) Mesh-based contact calculation. (Right) Analytical-based contact analysis. Note that the contact force distribution is much smoother for analytical contact.

Known Issues

• The node-centric feature of the 3D meshed contact can provide inaccurate results for complicated-shaped contact patches. In these situations, you are encouraged to simulate contact with reaction forces resolved at the element center.

Resolved Issues

• Cylinder caps improvement implemented, where top and bottom caps had been mixed up.

New Features

Linux Support

In the 2019.1 release, MotionSolve added a new feature to co-simulate with the bulk material simulation software EDEM. This release expands support of the MotionSolve/EDEM co-simulation for the Linux operating system.

Cross-platform Support

You can run a MotionSolve and EDEM co-simulation on two separate machines via a network connection. The simulation can be of heterogenous operating systems, meaning MotionSolve can run on Windows while EDEM runs on the Linux operating system and vice versa.

Figure 3. (Left) Co-simulation on the same machine. (Right) Simulation of cross-platform.

Batch Simulation

A batch script allows you to provide multiple input files and run multiple simulations with these inputs in sequence.

Enhancements

H3D File Generation

H3D generation of EDEM particles is now optional, which improves memory usage and performance during large simulations. Furthermore, the EDEM H3D file has been redesigned and can be loaded faster into HyperView.

Figure 4. Visualizing MotionSolve and EDEM results within HyperView.

Coupling at T > T0

MS/EDEM co-simulation supports starting a coupled simulation at T > T0, meaning that MotionSolve simulates the system without EDEM running from T0 (start time) to T (coupling time), at which point co-simulation starts.

Known Issues

• Simulation using the batch script ends with an error message and no H3D file is generated for the EDEM particles. However, EDEM still creates an H5 result file. You can manually convert the H5 file into H3D using edem2h3d.py script.

Resolved Issues

• A memory leak in the H3D generation.

New Features

Coupling at T > T0

The co-simulation capabilities of MotionSolve with Functional Mockup Units (FMU) allows starting a coupled simulation at T > T0, meaning MotionSolve simulates the system without the FMU from T0 (start time) to T (coupling time). This allows for computational performance improvements where the dynamic influence of the FMU is only relevant at time greater than T0, and where the FMU is computationally expensive (example: FE based model).

Kinematic Analysis

The co-simulation capabilities of MotionSolve with FMU supports kinematic analysis.

Enhancements

Additional Debugging Capabilities

You can increase the solver log related specifically to FMUs. This can be done by setting the environment variable MS_FMU_LOGGING_LEVEL=…

• ALL – Log all messages.
• WARNING – Log messages every time the FMU returns a warning status for any of its functions.
• ERROR - Log messages every time the FMU returns an error status for any of its functions.
• FATAL - Log messages every time the FMU returns a fatal error status for any of its functions.

Furthermore, you can specify the path where the MotionSolve solver should unpack the FMU for the co-simulation. To do this, set the environment variable MS_FMU_UNPACK_DIR=’<PATH>’ where <PATH> describes the folder path.

Compliance Checks

Improved compliance checks make the co-simulation with FMUs more robust. Here, the validity of the FMU is being checked against the FMI standard and warnings/errors are being reported in situations where the FMU does not comply with the standard.

Resolved Issues

• The FMU temp folder was not deleted after a completed simulation.

New Features

New XML Configuration File

A new XML configuration file allows you to customize the UserSubBuildTool.exe for your environment.

Enhancements

Visual Studio and Fortran

User subroutines support Visual Studio 2005–2019 and Intel Fortran 10–2020. Furthermore, the installation of a Fortran compiler is no longer necessary if the subroutine consists of C/CPP files only. In such cases, you only require Visual Studio (the Fortran compiler is not needed).

Enhancements

Active State Python

The Python implementation in MotionSolve is now based on Active State Python 3.5.4.

Resolved Issues

• After a reload, results of a model with COUXX2 were discontinuous.
• The damping ratios generated by MotionView were not scaled properly if non-default units were used during a CMS run in OptiStruct.
• The distributed load on a flexible body has two components: a rigid body component that has a tendency to accelerate the flexible body that it is acting on, and, a modal component that has a tendency to deform the flexible body that it is acting on. The distributed force created by Force_FlexModal was not scaled correctly on the rigid body component when non-default units were used.